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BULK CHEMICAL MANUFACTURING
LIQUID WASTE TREATMENT
LONG RUNS - SMALL BOXES
PRODUCT STANDARDIZATION
MULTIPLE PUMPING STATIONS

 
BULK CHEMICAL MANUFACTURING
Integrating and automating the plant floor - from test tube to tanker car

A major chemical laboratory and processing facility chose Absolute Automation Systems Inc. (AASI) to streamline their prototyping, high volume production, data gathering and documentation processes.

Using an A-B Control Logix System, AASI engineered, fabricated, and programmed controls for integrating 20 chemical reactors and other systems in the plant. Data from all areas is generated and recorded to establish and log production procedures and also for batch tracing purposes. A distributed control scheme protects the other reactors should one malfunction.

The system is scalable, so adding more reactors requires only simple "copy & paste" programming additions. Prototyping results are easier to replicate at full production volumes because of the robust, automated data collection, and overall plant efficiency is greatly improved.

  • UL508A Compliance
  • A-B Control Logix System
  • Variable Frequency Drives
  • Plant Floor Network
  • Open Scalable Design


Integrated Multi-panel Control Systems
Integrated multi-panel control systems
for improving process quality and efficiency.
Remote control and monitoring via the internet.

 
LIQUID WASTE TREATMENT
Control system review, design and fabrication

A leading provider of liquid waste treatment systems consulted with Absolute to review and refine a process control and instrumentation system design.   Priorities for the complex, multi-bay control panel system included reliability, ease of maintenance, and the integration of the new system with legacy components.   Absolute then assembled the system, delivering neat work and detailed documentation to enhance serviceability in the future.

  • UL508A Compliance
  • PLC
  • SCADA
  • Variable Frequency Drives
  • Plant Floor Network
Control Panels

 
LONG RUNS - SMALL BOXES
Adding value and flexibility

Absolute Automation provides flexible, on-demand production and competitive pricing to a leading manufacturer of material handling/safety equipment.   In addition to just-in-time control box fabrication, Absolute's engineers optimized the control designs for more efficient production and to meet new electrical requirements.   Absolute also provided schematic diagrams that are delivered with the product documentation.

  • UL508A Compliance
  • Volume Purchasing Power
  • Lean Manufacturing
Custom Control Panels

 
PRODUCT STANDARDIZATION
Saves manufacturer $$$ on every unit

A major provider of solid raw-material handling equipment came to Absolute Automation for estimates on control boxes for its full range of equipment.   While reviewing the specifications, Absolute recognized the opportunity to create a standardized design and reduce the number of different components required.   The standardization, in addition to lowering costs, brought dividends through simplified documentation and servicing.

Reduced:
  • Complexity
  • Carrying & Inventory Costs
  • Lead Times
Standard Control Panels

 
MULTIPLE PUMPING STATIONS
Integration and Automation

Absolute Automation provided electrical design engineering and software development to create a turn-key system that enables multiple pumping stations to communicate with each other.   The new system achieves the objectives of automating the operation and monitoring of the pumping system, reducing the opportunity for human error.
  • Open, scalable design
  • Robust control system network
  • Remote monitoring, control and alarm notification


Call Don Lavrenz toll-free at 877.820.9900
to find out how Absolute Automation Systems, Inc. can serve your needs.




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  Absolute Automation Systems, Inc.
N56 W24842 N. Corporate Circle
Sussex, WI 53089
Phone: 262.820.9900
Fax: 262.820.9907
Call Toll Free: 877.820.9900
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